CONVEYOR & ACC
Conveyor and its accessories refer to systems and supporting components used to efficiently transport materials from one point to another in industrial processes.
These are the products of Conveyor and its accessories.
FEEDER BELTS
Feeder Belts are specialized conveyor belts designed for precise and controlled material feeding in various industrial applications. Made from high-quality rubber, fabric, or composite materials, they ensure consistent and smooth material transport in manufacturing, packaging, and processing industries.
Types of Feeder Belts
Feeder belts come in different types depending on their application and material:
Rubber Feeder Belts – Durable and flexible, suitable for heavy-duty applications.
Fabric-Reinforced Feeder Belts – Strengthened with fabric layers for added durability.
PVC Feeder Belts – Lightweight and resistant to chemicals and moisture.
Heat-Resistant Feeder Belts – Designed for high-temperature environments.
Oil-Resistant Feeder Belts – Ideal for industries handling oily or greasy materials.
Features and Benefits
Precise Material Feeding
Ensures controlled and consistent material flow in industrial processes.
High Durability
Manufactured from wear-resistant materials for long-lasting performance.
Flexibility and Strength
Reinforced structure allows smooth operation under heavy loads.
Resistant to Chemicals and Heat
Suitable for harsh environments with high temperatures or chemical exposure.
Low Maintenance
Designed for efficient operation with minimal maintenance requirements.
Applications
Manufacturing Industry
Used in automated production lines for feeding raw materials.
Packaging Industry
Ensures precise movement of goods in packaging machines.
Mining and Quarrying
Handles bulk material transport in mining and mineral processing.
Food Processing
Used in food production lines for controlled ingredient feeding.
Paper and Printing Industry
Transports paper sheets and printed materials with high precision.
Textile Industry
Used for moving fabrics in weaving and dyeing processes.
BELT CLEANER
Belt Cleaner
Belt Cleaner is an essential conveyor component designed to remove carryback material from conveyor belts. It improves efficiency, reduces maintenance costs, and extends the lifespan of both the belt and conveyor system. Available in various designs and materials, belt cleaners help maintain optimal belt performance in different industries.
Types of Belt Cleaners
Different types of Belt Cleaners are available depending on the application:
Primary Belt Cleaner – Installed at the head pulley to remove most of the carryback.
Secondary Belt Cleaner – Positioned after the primary cleaner for additional cleaning.
Tertiary Belt Cleaner – Used in heavy-duty applications for maximum belt cleanliness.
V-Plow Belt Cleaner – Prevents material build-up on the return side of the belt.
Rotary Brush Belt Cleaner – Uses rotating brushes to remove fine particles.
Features and Benefits
Efficient Material Removal
Reduces material carryback, improving conveyor efficiency.
Extends Belt Life
Prevents excessive wear and tear on the conveyor belt.
Reduces Downtime and Maintenance Costs
Minimizes the need for frequent maintenance and belt replacement.
Compatible with Various Belt Speeds
Designed to operate efficiently at different conveyor speeds.
Available in Different Materials
Manufactured from polyurethane, tungsten carbide, or stainless steel for durability.
Applications
Mining and Quarrying
Removes debris from conveyor belts in mining and aggregate industries.
Cement and Construction
Prevents material buildup in cement plants and construction sites.
Steel and Foundry
Ensures clean conveyor operation in steel mills and foundries.
Food Processing
Maintains hygiene by removing residue from food-grade conveyor belts.
Power Plants
Reduces coal and ash buildup in power plant conveyor systems.
Recycling and Waste Management
Keeps conveyor belts clean in recycling and waste processing facilities.
PULLEY LAGGING
Pulley Lagging is a protective layer applied to conveyor pulleys to increase friction, reduce belt slippage, and extend pulley life. It enhances conveyor system performance by improving traction and minimizing wear on both the pulley and the conveyor belt. Available in different materials and surface patterns, pulley lagging is essential for efficient bulk material handling.
Types of Pulley Lagging
Different types of pulley lagging are used based on application and operating conditions:
Rubber Pulley Lagging – Provides excellent grip and shock absorption.
Ceramic Pulley Lagging – Offers superior wear resistance and traction in harsh environments.
Plain Pulley Lagging – Smooth surface for general applications.
Diamond Groove Pulley Lagging – Improves water drainage and belt grip.
Chevron Pulley Lagging – Increases belt traction in wet and muddy conditions.
Features and Benefits
Prevents Belt Slippage
Enhances grip between the belt and pulley for smooth operation.
Extends Pulley and Belt Life
Reduces wear and tear, preventing costly replacements.
Increases Efficiency
Improves power transmission and conveyor performance.
Resistant to Wear and Corrosion
Made from high-quality materials for long-term durability.
Suitable for Various Operating Conditions
Available in different materials for dry, wet, and heavy-duty environments.
Applications
Mining and Quarrying
Used in heavy-duty mining conveyors for efficient material transport.
Cement and Construction
Enhances conveyor reliability in cement plants and construction sites.
Power Plants
Reduces coal and ash buildup in conveyor systems.
Steel and Foundry
Ensures durability in high-temperature environments.
Agriculture and Food Processing
Prevents slippage in food-grade and agricultural conveyors.
Recycling and Waste Management
Improves conveyor performance in recycling plants.
RUBBER SKIRT
Rubber Skirt is a conveyor belt sealing system used to prevent material spillage and dust leakage. It is installed along the conveyor belt edges to keep materials contained within the system, improving efficiency and reducing maintenance costs. Made from high-quality rubber, it provides excellent durability and flexibility in various industrial applications.
Types of Rubber Skirt
Rubber skirts come in different types based on material composition and design:
Standard Rubber Skirt – General-purpose rubber skirt for basic sealing needs.
Soft Rubber Skirt – Offers enhanced flexibility for lighter applications.
Dual-Layer Rubber Skirt – Features a soft inner layer for sealing and a hard outer layer for wear resistance.
Polyurethane Skirt – Provides superior abrasion resistance for heavy-duty operations.
Custom-Molded Skirt – Designed for specific conveyor belt configurations.
Features and Benefits
Prevents Material Spillage
Effectively contains bulk materials and minimizes product loss.
Reduces Dust Emissions
Improves workplace safety by preventing dust from escaping.
Enhances Conveyor Efficiency
Ensures smooth material flow with minimal interruptions.
Durable and Wear-Resistant
Made from high-quality rubber for long-lasting performance.
Easy to Install and Replace
Designed for quick maintenance and minimal downtime.
Customizable for Various Applications
Available in different thicknesses and hardness levels.
Applications
Mining and Quarrying
Prevents material spills in heavy-duty mining operations.
Cement and Construction
Keeps cement and aggregate materials contained within the conveyor system.
Steel and Foundry
Resists high temperatures and abrasion in steel production facilities.
Food Processing
Used in food-grade conveyors for hygienic material handling.
Power Plants
Minimizes dust leakage in coal and ash handling systems.
Recycling and Waste Management
Ensures clean and efficient waste transportation.
ROLLER
Conveyor roller is a component in a conveyor system consisting of a series of rotating cylinders (rollers) that move goods from one point to another. These rollers can be operated manually, by gravity, or with a motorized system. Conveyor rollers are widely used in industries such as mining, manufacturing, logistics, and warehousing.
Features
High-Quality Materials
Made from steel, stainless steel, or rubber for better durability.
Various Types Available
Includes carrying idler, impact idler, return idler, and self-aligning idler, each with its specific function.
Flexible Design
Can be used for flat, inclined, or curved conveyor applications.
Optional Rubber Coating
Provides better grip and reduces noise and vibration.
Easy Maintenance
Components can be easily replaced if damaged.
Benefits
Operational Efficiency
Facilitates the movement of heavy goods with minimal effort.
Reduces Labor Costs
Minimizes the need for workers to manually transport goods.
High Durability
Designed to withstand harsh environments such as mining and factories.
Improved Safety
Reduces the risk of workplace accidents caused by manual handling.
Customizable
Can be tailored to specific industrial needs, such as heat-resistant or corrosion-resistant conveyors.
